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Boxing Beam Forming Line


TF BOXBEAM ROLL FORMING MACHINE produce box beam section. The box beam section is safely carried on the front face of the upright where it belongs without ever touching or loading the side of the upright. To match different loading requirements. The roll-forming machine can even shape the ribs on the profile discontinuously.

This line with auto flow production functions of Un-Coiler →(cutter and welding for optional)→ Feeding And Guiding →Leveling →Roll Forming → Cutting →Turnover Platform→ Boxing →Ran out One operator could run the whole line. Products with high precision, good quality appearance. Machine with the stable feature, short production assistance time.boxing beam forming line8


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Technical parameters:

Num. Item Unit Parameters Remark
1 Suitable material Type Q300 cold-rolled steel plate、galvanized plate、color-paint plate 、 stainless steel plate
strength MPa
Thickness mm 1.2mm~2.0mm
Coil internal diameter mm 508mm
Coil weight T 5
2 Specification mm 280–680
3 Line speed m/min 40
4 Roller material Cr12, quenching treatment, HRC58-62
5 Roller driven type External chain transmission
6 Operating system Windows2000
7 Total motor power Kw 35
8 Electric control system PLC automatic control system
9 Dimension(L*W) m 22X3

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Function and Structure

Function: It is used to roll form the profile as required.
Structure: To use independent stand structure (raft structure) for high accurate roll forming and stable roll forming. It consists of forming base, Frame, rollers, transmission system etc.

1. Forming Base
The forming base welded by the H-beam steel ,after stress relieving,the assemble  table milled by the  machining center, it can assure the long time usage and without dimension deformation , the adjusting bolt is mounted under of machine base, the main machine adopts quick-change structure , the bolt location will assure cassettes located correctly.

2. Frame
The shafts adopt assembly roller sets structure, high stiffness. The bottom shaft is located by fixed round holes, upper shaft is located by slide groove. The shaft adopts well carbon steel and fine machining process to make sure assembling precision. Bearings are installed at the end of shafts, and it was located in the bearing block. The whole parts are fixed in slide way, the space between upper & bottom rollers are adjusted through screwed rod.

3. Rollers:
Rollers adopt combinatorial structure, speed difference and roll forming resistance is small, can make sure the precision and stability. Each rollers, split covers has own special label, so as to adjust easily, it adopts well carbon steel and tempering and hardening process to make sure profile precision. CNC processing make sure machining precision, the surface is polished, with chrome on the surface.
Kindly notice:
1: The water cooling system will be added.
2: The scale will be added
3: The nuts for shafts will be antirust.
4. Transmission System
Transmission mode: Main motor→gear reducer motor→ transmission box → clutch →bottom roller shaft.

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Roll Forming craft:

The roll forming craft is designed by trained and experienced professional technician, with Germany import COPRA software design, verify and FEA analysis, CNC processing make sure machining precision, the surface is polished.

Line Speed 0-20m/min
Number of steps 16 steps, with some assistant rollers
Material of rollers Cr12Mo1v1(equal SKD11), quenching treatment, HRC58-62
Material of Shafts 45#


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