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High-Speed And Automatic TF&Σ(Z) Profiles Roll Forming Line

High-Speed And Automatic TF&Σ(Z) Profiles Roll Forming LineHigh-Speed And Automatic TF &Σ(Z) Profiles Roll Forming Line

1. Technique data
(1) Material of coil: carbon steel, galvanized steel
(2) Suitable Coil Thickness: 2.0-3.0mm
(3) Feeding Width: approx. 630mm
(4) Suitable coil I.D.: Φ508 mm
(5) Production speed: 0- 40m/min (with cutting)
(6) Length tolerance: ±0.5mm

2. Working flow
Un-coiling–leveling–punching &cutting-guiding— roll forming—automatic run out table.high speed and automatic tfc&σ(z) profiles roll forming line4high speed and automatic tfc&σ(z) profiles roll forming line93. Line components

(1) Hydraulic Un-coiler 1 set
(2) Guiding Device 1 set
(3) Leveling Device 1 set
(4) Punching &cutting Device 1 set
(5) Roll -Forming M/C 1 set
(6) Move cutting Device 1set
(7) Automatic run out table 1 set
(8) Hydraulic system 1 set
(9) PLC Control System 1 set

high speed and automatic tfc&σ(z) profiles roll forming line54. Description of roll forming machine
For forming the coil to the demands shape and size
Composed by feeding, forming unit, transmission unit, quick adjust unit and frame

Feeding: for guiding the punched plate in forming machine smooth, composed by horizontal roller, guiding vertical roller and frame. Guide vertical roller can be adjusted by hand wheel easily, adapt to the different width.

Forming unit: cantilever raft structure, after deal with the stress, processing it overall for ensure the accuracy of the required shape, use for a long time constant.

Transmission unit: forming parts on both sides of the power driven by motor, gear, intermediate gear transmission, on both sides of the roller shaft drive independently;

Size adjust: the purling length and height is adjustable automatically by servo-motor. Composed by the reducer, linear guide, screw-nut mechanism. Man-machine interface touch screen input parameter control, raft move according to the input value. In a step-less adjustment relative to the middle, don’t need to change the roller。

 

Roller: Roll adopts the composite structure, speed tolerance and forming resistance is small, abrasion on the surface of a steel plate. High quality bearing steel, after quenching, precision CNC lathe machining, surface hard chromium plating, polishing mirror, high hardness, good abrasion resistance, long service life.high speed and automatic tfc&σ(z) profiles roll forming line6

Roller process designed by the professional and experienced engineer with international advanced German professional cold roll forming software COPRA, review, and through FEA analysis.

Parameter of forming machine
Forming station 12 steps
Material of shaft 45#
Diameter of shaft φ80mm
Material of roller Cr12MoV, HRC58-62 Chrome polishing on surface
Power of main motor 90kw
Bearing LYC
Producing speed 0-40m/min

high speed and automatic tfc&σ(z) profiles roll forming line8

high speed and automatic tfc&σ(z) profiles roll forming line7

 

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