The line consists of uncoiler, leveler, feeder, puncher, roll former, cutter and discharger. Two-wave guard rail, three-wave guard rail, and post could be customized produce in one line. Profiles switch is convenient, save time, factory space, and production time. The machine runs stable with simple operation and maintenance.
Specification
Loading-Uncoiling -Leveling & Servo Feeding -Punching Table -Roll Forming-Tracking Cutting – Product Rack
TF high speed guard rail roll forming line, is able to make continuous production intergrated of uncoiling, leveling, punching, roll forming and cutting.
The final products has high precision on dimension and punching easy for installion.the production line has features of high efficiency and less operators
Main machine consists of torri rack, machine base, transmission system, rollers. Transmission system consists of main motor reducer, gear box. Main reducer is installed in the middle of machine.
The structure of the rollers is combined, so the line speed difference and resisting force of roll forming is small. The roller through quenching and processed by the high precise CNC lathe; the roller surface with mirror face treatment to reached long time using. All these assure the accuracy and stable of the roll forming.
The roll forming craft is made by the special Germany cold roll forming program COPRA; the craft is also made the FEA analysis and check.
Num. | Item | Unit | Parameters | Remark | |
1 | Suitable material | Type | HR Sheet; Galvanized Sheet | ||
Thickness | MPa | ≤350 | |||
Coil internal diameter | mm | 2.6-3.0 | |||
Coil weight | mm | 508 | |||
Thickness | T | 5 | |||
2 | Specification | mm | 100-320 | ||
3 | Line speed | m/min | 25 | ||
4 | Roller material | Cr12 | |||
5 | Roller driven type | Gear box | |||
6 | Operating system | Tianfon TFAI in line punching cold roll forming control system V1.0 | |||
7 | Total motor power | Kw | 22KW | ||
8 | Electric control system | PLC automatic control system | |||
9 | Dimension(L*W*H) | Mm |