The production speed of this line can reach 35m/min, and the size tolerance is ±0.2mm and length tolerance is ±0.15mm. The line is with the protection functions of short-circuit, over load, overvoltage, overflow, default phase, and has the monitoring functions of temperature, hydraulic, pneumatic, lubrication, sheet location, motor speed and safety. It will alarm and show location and handing method when error happens.
The production line adopts new components, each component uses high quality material, assorted machine, hydraulic system and electrical control system use advanced and reliable brand.
Each unit of production line is running reliable, long use and convenient operation and maintenance can be insured, requirements working environment as below:
Ambient temperature: -2℃～50℃
Power supply: 15V(±10%)，50HZ, 3Ph
Compressed air: 0.6～0.8MPa
Un-Coiler → peeler table → Leveling → loop 1 → shear and welder Before 463 mm Guiding So That Total 1 Meter Length →Servo Feeding → Punching → Loop 2→ Quick Changing Roll Forming →Straightener(Gasparini design )→ Hydraulic Cutting → Automatic Discharging
| Name of Each Part | Qty. | Power(KW) | Introduction |
| Hydraulic Decoiler | 1 set | 2.2 KW | 5T, with AC motor + inverter |
| Peeler table | 1 set | ||
| Leveling Device | 1set | 3 | 7 leveling rollers, with AC motor + inverter |
| Loop 1 | 1set | 4 Sets Sensors, with manual moving table | |
| Shear and Butt Welding Device | 1set | ||
| Servo Feeding Device | 1 set | Approx7.5 KW | Around 400mm long |
| Punching Machine | 1 set | 18.5KW | 200T, 70 times/min |
| Loop 2 | 1 set | 4 Sets Sensors, manual moving table | |
| Oil-Spraying Lubrication | 1 set | For molds | |
| Punching Die | 1 set | Cr12MoV – D2 +Ti coating | |
| Oiling System | 1 set | For roll forming machine | |
| Feeding & Guiding Device | 1 set | ||
| Roll Forming M/C | 22KW*2 | 20/16 steps | |
| Straightening Device | |||
| Hydraulic Cutting Device | 3.5/7.5 | No Stop cutting | |
| Automatic Discharge | With Lateral push | ||
| Hydraulic Station | Hydraulic Pressure: 16MPa | ||
| Pneumatic System | Pressure: 0.6-0.8MPa | ||
| PLC Control System | Control the whole line |
| Name | Brand | Country of origin |
| Main motor for roll former | ABB | Switzerland |
| Other AC motor | JIN TAIXIN | China |
| PLC | Schneider | France |
| Touch screen | Schneider | France |
| Servo motor for Saw | PHASE | China |
| Hydraulic pump | QIDONG | China |
